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60,000 Square Foot Facility
Environmentally Controlled Molding
Plant, Decorating and Assembly, Warehouse,
Tool Room, Tool Vault,
Metalizing Department, Day Care Center
INJECTION
MOLDING MACHINES
1
RS-28 Ton, 1.5 ounce
1
RS-85 Ton, 5 ounce
4
RS-120 Ton, 7 ounce
1
RS-120 Ton, 8 ounce
3 RS-150 Ton, 8 ounce
1
RS-150 Ton, 14 ounce
2
RS-170 Ton, 14 ounce
2
RS-230 Ton, 20 ounce
1
RS-250 Ton, 20 ounce
1
RS-300 Ton, 30 ounce
2
RS-350 Ton, 30 ounce
1
RS-350 Ton, 60 ounce
1
RS-400 Ton, 48 ounce
1
RS-400 Ton, 60 ounce
1 RS-500 Ton, 60 ounce
1
RS-606 Ton, 70 ounce
MOLDING
SUPPORT EQUIPMENT
1
Mattec Production Monitoring System/Software
1
Counting Scale and interface
23 Granulators – 7” x 8” to 12” x 16”
21 Single-Zone Mold Temperature Control Units
5
Two-Zone Mold Temperature Control Units
1
Three-Zone Mold Temperature Control Units
4 Two-Zone Hot Runner Control Units
1
Three-Zone Hot Runner Control Unit
1
Four-Zone Hot Runner Control Unit
1
Five-Zone Hot Runner Control Unit
1
Seven-Zone Hot Runner Control Unit
1
Thirty-Two Zone Hot Runner Control Unit
1
Dual Drum Tumbler
1
Portable Pyrometer
2
Centurion IV Miltronics CNC Mills
1
3 Ton Chiller
1
30 H.P. Air Compressor and dryer
1
25 H.P. RS Air Compressor and dryer
1 40 Ton Chiller
1
50 H.P. RS Air Compress and dryer
1
50 Ton Chiller Reservoir
3 50 Ton AEC Cooling Towers
1
460 G.P.M. 5 Micron Water Filtration System
1
200 G.P.M. 5 Micron Water Filtration System
1
Vacuum Temperature Controller
25
Auto Load Hopper Feeders
1
Infrared Heat Sensor
4
Colormate Color Mixing System
1
Cooling Tower Water Recirculation Reservoir
1
Overhead Crane
DECORATING AND ASSEMBLY
1
Enco Milling Machine
7
Branson Sonic
Welders
3 Tampo Printers
1
Conveyorized Drying Tunnel
1
Kensol 4 Ton Hot Stamp Press
1
United Silicone 2.5 Ton Hot Stamp Press
1
Warner 1 Ton Hot Stamp Press
2
Air Drills
1
Blister Packaging Machine
2
Bridgeport Milling Machines
1 Vertimill
1
Stokes 42” Vacuum Metalizer
10
Part Racks
1
Rivet Machine
1
Automatic Bagging Machine
DRYERS
7
Whitlock Hopper
Dryers
3
Novatec Hopper Dryer
13
Dri-Air Hopper Dryer
ROBOTIC SYSTEMS
5
Mark II Eagle
1
PX-500 AEC-Harmo
2
GX-630 AEC-Harmo
1
Apex ST-950D
1
AEC PH-1150
PARTS CONVEYORS
12
Various Models
MATERIAL HANDLING EQUIPMENT
13
Fork Lift Trucks – 3000 and 5000 lb. Capacities
1
Pallet Jack
1
4’ x 4’ 5000# Scale
1
Cousins LP 2100
stretch wrap machine
ENGINEERING
1
Pentium III 850 MHZ Work Station
1
Solidworks 2001 3-D Cad Software
1
CADKEY Design System (CADKEY 99)
1
21” Design Monitor
1
Drafpack 2-D Mold Designer Software (98)
1
Xerox Copier to size E
1
Plotter (Hewlett Packard Designs ect 450C).
1 Plastic Digest CD Rom
METROLOGY EQUIPMENT
1
Arizona Moisture Analyzer
1
Mitutoyo 14” Profile Projector PH-350
1
Mitutoyo Steroscope 377-932
5 Surface Plates – various sizes
1
Mitutoyo 12” Height Gauge
1
McBeth Spectralight Booth SPL-75B
1
X-Rite Spectrophotometer W/QA Software
2
Chatillon Digital Force Gauge DFGRS50
1
Brown & Sharp Coordinate Measuring Machine (CMM)
Various
Gauges, Micrometers and Assorted Metrology Equipment.
TOOL ROOM EQUIPMENT
1
CAD/CAM Computer System with CADKEY Software
1
Milltronics Ver. C Bed Mill
1
Prototrak 3 dimensional CNC Mill
1
Webb Milling Machine
1
Hansvedt EDM Machine
1
Super Max Milling Machine with Digital Readout
1
Sheldon 10” Lathe
1
Econoline Sand Blaster
1
12 x 24 Boyar-Schult Surface Grinder
1
Deckel Cutter Grinder
1
No.2 Leland-Gifford Drill Press
1
Westoff Electrode Drilling Machine
1
Model C112 Drill Press
1
18” Grob Band Saw
1
10” Cut Off Saw
1
12” Abrasive Cut Off Saw
1
Miller Electric Syncrowave 250 Tig Welder
1
6 x 18 Okamoto Linear Surface Grinder
1
10” Baldor Bench Grinder
1
6 x 12 harig Linear Surface Grinder
Plus
all support equipment including rotary and cross slide tables, polishing
equipment,
comparators and surface plates.
QUALITY SERVICES
Our Quality Control Dept. is staffed on 3 shifts
w/Quality trained individuals.
ISO
certified – To be QS certified year 2000.
Quality
Engineering capabilities includes PPAP program and Part layouts.
COMPUTER
26
Work Stations (range from Pentium to PIII)
1
MRP II Closed Loop Manufacturing System
1
Windows NT 4.0 PIII 450 Sever (local area network)
13
Printers (ink-jet & laser)
2 Intermatic Thermal Printer
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